Aluminum Stair Railing Handrail Fabrication Method

Below is a brief and step wise method for fabrication of any kind of aluminum stair railing. If you are working in a company that provides aluminum and glass fabrication services, then this work instruction is very useful for your new people.

This step wise guide will help the new fabricators and engineers to understand the standard procedure for hand rail and any other railing process.

You can print the below illustrations given in the diagrammatic format and display on the place of work in the workshop.

The method is useful for aluminum handrail, aluminum stair railing, metal deck railing and any kind of stair handrail.

Arrange following tools and materials before start of stair railing fabrication work:

• Hole Saw / Cutting Machine
• Drill Machine
• Brush
• Holder
• Measuring tape
• Vernier Calipers
• Marker
• Welding Machine
• Welding Gun
• File & Emery Paper
• Hardener & Body filler

Aluminum Stair Handrail Fabrication Method

Make sure that the cutting machine is clean and free of any defect.

Now start the cutting work with care and cut the profile as per the approved cutting lists.

Perform the marking for the hole cutting using the template.

Now drill the holes in accordance to the marking points, using the hole saw cutting machine. Place the processed profiles separately.

Assemble profiles as per cutting lists.

Apply the welding in order to complete the joints.

Next mix hardener with body filler and paste the mixture into the welded joints.

Finally complete the finishing process using a file, and as applicable use the emery paper for fine finishing of hand rails.

Stair Handrail / Railing Work Instruction

Refer below work instruction for stair railing work with diagram of each step.

These 12 steps are very useful for you to understand how to fabricate the stair hand rails etc.

Now you may be interested in method statement for installation of hand rails, which you can download from our download center.