Aluminium Fabrication Work Instruction for Curtain Walls

Below is step wise method for fabrication of aluminum curtain walls for aluminium fabrication work. If you work in an aluminum and glass factory then this work instruction will help you to achieve good quality aluminium work.

Arrange following materials and tools before start of work.

• Drilling Machine, Screws & Drill Bit
• Knife
• Cutting Lists
• Tri-Square,
• Pen/Pencil
• Template for connectors
• QC Stickers
• QC Inspection Sheet

Gloves, safety glasses & shoes must be worn at all times. All jewelry (rings, watches, bracelets etc.) must not be worn in order to prevent scratching products.

Work Instruction for Aluminium Curtain Wall Fabrication

1. Receive aluminium profile from cutting machine to the curtain wall working area.
2. Mark the mullion as per cutting list dimensions.
3. With the help of master piece mark all the mullions.
4. Remove the Protection tape before fitting the connectors.
5. Fix the Shoe Brackets at Top & Bottom of the mullions as per requirement.
6. Mark the holes with the help of profile template & connectors.
7. Drill the Holes as per mark
   • wear hand gloves while drilling.
   • keep the drilling machine straight and fingers away from the drill bit.
8. Fit the connectors on the mullion using screws specified in cutting list
9. Mark holes on the Transoms with the help of template
10. Drill the Holes as per mark. Wear hand gloves while drilling and ensure that drills are in good condition.
11. Assemble the Transom to Mullion
12. Fit the Gaskets as per the Cutting List
13. Check the Dimensions as per Cutting List
14. Store finished product

QC Inspection Checklist for Aluminium Curtain Wall Fabrication

• Check the Project Name & Item No.
• Check the width of the frame from centre to centre at top & bottom
• Check the height of the frame at both sides
• Check the connector position
• Ensure notching is done as per the requirement
• Check the gasket size and ensure that the gasket used in the frame is as per the cutting list
• Check the size of the loose transom
• Put identification number on the “QC PASSED” sticker & stick on the frame
• Enter the dimensions in the Inspection Check list