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Flushing Procedure For Chilled Water System & Chemical Treatment

Chilled water or cooling water system is mostly a closed system that requires strict monitoring and control of certain parameters.

Water during circulation evaporates and it increases the suspended particle concentration, which in result creates scale formation and corrosion etc. Therefore the chemical treatment of any water system is very much necessary on regular basis. Otherwise whole system can be damaged or chocked due to contamination’s.

Before doing the chemical treatment of any water piping system the flushing is must. Flushing removes any solid particles or debris so that cooling water system remains clean.

Below is a brief method statement for doing cleaning, flushing and passivation of closed loop water cooling/chilling system, which is part of HVAC system of a building.

This method statement describes the methodology and procedure for flushing of chilled water system and to ensure that all persons are familiar with the sequence of activities, utilization of resources, and execution of the works in compliance with applicable Safety and Quality Procedures, and Project Documents and Specification.

Scope of Works

This method statement is intended to outline the activities and the methods used in cleaning and flushing of chilled water system and its chemical treatment.

All activities will be carried out in accordance with the contract details and in full compliance to the project specifications.

All work within the rights-of-way of the standards and specifications will be done in compliance with requirements issued by authorities.

This flushing procedure for chilled water system method statement covers all steps that include:

  1. Cleaning and flushing with fresh water
  2. Flushing with cleaning chemical
  3. Addition of Corrosion & Scale Inhibitor
  4. Addition of Bio-side for biological control

Required Tools/Equipment

Chilled Water Flushing Method Statement

Preparation: The following preparation checks / works shall be carried out prior to commencement of flushing and cleaning of chilled water system.

Chilled Water Pipes Flushing & Cleaning Steps

Step 1: Cleaning With Fresh Water

Step 2: Cleaning With Cleaning Chemical

Step 3: Addition of Corrosion & Scale Inhibitors

The entire chilled water system is re-filled with fresh and clean water and treated with corrosion and scale inhibiting treatment chemical at the rate of 3 Kg per cubic meter of the system volume or as applicable depending upon the chemical concentration.

After 24 hours of circulation samples are taken to ensure the concentration levels i.e. 800-100 ppm as NaNo2

Step 4: Biological Control – Chemical Treatment

Biological control chemical, shall be dosed at the agreed rate per cubic meter using the manual dosing pot.

This is a shock dosing which shall be done after every three months.

Inspection

The inspection request shall be raised for consultant to witness the flushing and cleaning process at different stages and results shall be noted on checklists.

Chemical test reports shall be provided with all other documentations.

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